| The Tow Gun |
|
The Tow Gun is a hand held tool that dispenses wetted fibres through a nozzle. It can be pulled around jigged inserts according to a designed sequence to bring forth a truss like structure. It is designed to allow good handling to negotiate complex geometries. It can also be used for dispensing wetted fibres for filament winding.
|
|
The need for manufacturing a vast array of different ultra lightweight components inspired the development of the Tow Gun. Using tows rather than woven sheets allows a more load path efficient design for many applications. |
 |
|
CAD image of the tow gun
|
|
 |
The Tow Gun comprises of a reel of tows mounted on a handle. Inside the frame
is a tank containing the
resin. The fibres are drawn from the roll through the tank where they get impregnated. The wet fibre travels through the tool
through a pipe and exits
through a sharp nozzle.
|
|
The Tow gun in action, used
to make an Exulans main
spar test component
|
|
|
For weight-optimised lay-ups it is important that the amount
of impregnated resin per unit length of tow is well controlled and repeatable. The current design achieves very good stability in
resin content. The simplicity of the design allows easy cleaning and quick assembly and reloading. All components are light and
small enough to give good ergonomics. The Tow Gun is resin tight and allows
clean working at almost any working angle.
|
 |
The Tow gun used for
winding fibres onto an
Exulans cockpit component
|
|